Build Your Simple Digital Twin

The complete manufacturing simulation platform: design with Mixed Model Line Design, visualize with Visual Flow diagrams, and simulate with proven discrete-event technology. Transform static designs into dynamic digital twins in minutes.

Stop Guessing About Your Production Performance

  • Bottlenecks hidden until production is already impacted
  • Resource planning based on gut feelings rather than data
  • Expensive changes made without understanding true impact
  • Waste patterns invisible until they're costing millions

Get Predictive Insights Before Problems Happen

  • Identify bottlenecks with 99%+ accuracy using proven discrete-event simulation
  • Optimize resource allocation with advanced blocking/waiting state analysis
  • Test changes risk-free in virtual environment before implementation
  • Detect waste patterns with AI-powered lean manufacturing insights

Enterprise-Grade Manufacturing Simulation

Built on 15+ years of proven SimJS technology, trusted by Fortune 500 manufacturers worldwide

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Mixed Model Line Design (MMLD)

Complete static line design tool with guided workflow: products, flows, processes, times, and resource calculations with automatic simulation model generation.

  • Product mix definition and volume planning
  • Process flow design with subassembly support
  • Takt time and resource calculations
  • One-click simulation model generation
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Battle-Tested Simulation Engine

Powered by proven SimJS technology with 15+ years of discrete-event simulation refinement.

  • Sub-second simulation execution
  • Real-time state tracking (BUSY/BLOCKED/WAITING/IDLE)
  • Statistical warmup period handling
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AI-Powered Lean Insights

Automated waste detection and lean manufacturing recommendations powered by advanced pattern recognition.

  • Bottleneck identification with 99%+ accuracy
  • Waste pattern detection (7 types of waste)
  • Resource optimization recommendations
  • Flow efficiency scoring
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Visual Flow Diagrams

Interactive process flow visualization with real-time simulation status, drag-and-drop editing, and live resource state monitoring.

  • Real-time status colors (Working/Idle/Blocked/Waiting)
  • Drag-and-drop flow layout editor
  • Live simulation playback visualization
  • Automatic flow routing and connections
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Complete Analytics Suite

Comprehensive performance analytics with Yamazumi charts, utilization heatmaps, step-by-step debug mode, and statistical analysis.

  • Event-by-event simulation stepping
  • Resource utilization and queue analysis
  • Throughput & cycle time tracking
  • Export to Excel/CSV/PDF reports
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Enterprise Integration

Built for enterprise scale with secure multi-user support, version control, and API access.

  • Multi-tenant security (Supabase)
  • Model versioning & cloning
  • REST API for integration
  • Cloud-native architecture

From Static Design to Digital Twin in Minutes

Our integrated MMLD-to-Simulation workflow transforms your line design into a running digital twin

1

Design with MMLD

Use Mixed Model Line Design to define products, flows, processes, and times. Follow the guided workflow with automatic resource calculations.

2

Generate Simulation

One-click transformation from MMLD static design to complete simulation model with all resources, flows, and routing automatically created.

3

Visualize & Run

Use Visual Flow diagrams to see your process layout, then run discrete-event simulation with real-time status visualization.

4

Analyze & Optimize

Get comprehensive analytics with utilization reports, bottleneck identification, and performance insights to optimize your digital twin.

Ready to Revolutionize Your Manufacturing?

Eliminate waste, optimize flow, and increase profits with our proven simulation platform. Contact us